Right decision at right time with

An edge based plug and play digitization tool for production floor monitoring.

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About iMachineTrack

iMachineTrack helps in meeting your production goals with improved efficiency and Quality.

iMachineTrack provides necessary information at the right time to the right people for making the right decisions. iMachineTrack will help you in analyzing the real time data and improve the overall equipment efficiency (OEE) and Total Effective Equipment Performance (TEEP).

Live production Analytics
Live and historical data Analytics
Loss Analysis

BENEFITS

Explore our iMachinetrack benefits

One platform for all kinds of machines

Data collection can be done in various protocols like MT connect, OPC UA/DA, modbus, profibus etc with the help of various controllers like mazak, fanuc, mitsubishi etc.

Quick to connect and deploy

We can connect and collect the data in less than 20 minutes and deploy the product in less time.

No limitations on Machines to connect

N number of machines can be connected and collect the real time data seamlessly without any data loss.

No Maintenance cost

Product is of one time cost to the organization. There are maintenance charges involved to run the product for monitoring.

Affordable and Cost effective

There are no hidden costs involved. Absolutely we offer the best price in the market. Complete transparency is maintained in costing.

Real time update on further releases.

Any future updates/releases in the software can be done in real time without much ambiguity.

Real time Production visibility

iMachineTrack helps in keeping track of OEE, Machine Utilization and downtime in real time for improving the production efficiency.

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Continuous Improvement

With Analytics, Team can make quicker decisions in the improvement of the process for increasing productivity and efficiency.

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Preventive Maintenance

Pre Plan your maintenance schedules and keep the machines running longer and healthier.

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FEATURES

Features Of iMachinetrack

Machine Status

Stay connected to your machines 24/7, ensuring seamless operations and instant updates.

Virtual HMI

Control your machines remotely with a powerful, virtual Human-Machine Interface designed for efficiency.

NC Program Transfer

Simplify CNC program management with secure, seamless file transfers across all machines.

Real-Time OEE (A, P and Q)

Maximize operational efficiency with real-time insights into machine performance and productivity.

Operator Module and Cost effective

Boost operator productivity by streamlining tasks and reduce manual errors.

Document master

Boost operator productivity by streamlining tasks and reduce manual errors.

PMS Module

Prevent costly downtime with an effective Preventive Maintenance Scheduling system.

Reports

Make better production decisions by utilizing advanced SQL-based reporting & Power BI dashboards

Integration of ERP with iMachineTrack

Connect seamlessly with ERP systems to unify business and manufacturing operations.

SMS / email / whatsapp Notification

Get instant updates on production changes, breakdowns, or escalations wherever you are.

Cycle Time Analysis

Identify and eliminate bottlenecks with precise cycle time tracking.

Machine Health Monitoring

Extend machine life with real-time health checks and predictive insights.

Work Instruction

Provide clear, step-by-step guidance to operators to maintain high-quality output.

Feed Rate Monitoring

Maintain cutting precision with detailed feed rate monitoring and adjustments.

Spindle RPM

Ensure accuracy and quality with real-time spindle speed monitoring.

Traceability

Track every process and product detail for compliance and quality assurance.

CMM

Ensure precision manufacturing with integrated Coordinate Measuring Machine insights.

Supplier Portal

Strengthen vendor collabration with a centralized supllier management system

Customer Portal

Offer customers real time access to order tracking and warranty claim

APS

Optimize production planning with real time scheduling and resource allocation

Inventory Management

Gain full visibility into raw materials, WIP and finished goods for efficient stock control

Multiple login methods

Offer flexible and secure login options for operators using RFID cards, QR codes or traditional credentials

Multiple language support

Enable operators to use the application in their preferred language, improving usability and efficiency

Dynamic Andon

Enhance shop floor efficiency eith real time visual alerts on machine breakdowns

Muti CNC brand supported

Connects machines from various brands like Fanuc, Mitshibushi, HAAS, Siemens, Mazak etc. ensuring seamless communication and control

Communication Driver support

Enable multiple industrial protocols and machine communication drivers like OPC, Classic, OPC UA , HAAS, Focus, MT Connect, Modbus, HEIDENHAIN

Ticket Managment System

Log and track machine issues efficiently to enhance poblem resolution speed.

Tool Pulse

Ensures real time monitorning of tools tracking with SAP integration, reducing downtime and optimizing inventory control.

Legacy System connectivity

Connect older machines to the digital eco system with IoT based legacy system integration

Edge based data logging

Collect and process machine data directly at the edge, ensuring faster insights and reduced network dependency

Profit & ROI Analalysis

Track key profitability metrics, production costs and machine efficiency to maximize returns on investment

Quality

Ensure real-time quality control, defect tracking and process compliance to enhance manufacturing standards

HOW IT WORKS

How Does iMachineTrack Work?

iMachineTrack collects the real time data from multi brand CNC machines irrespective of controllers by using appropriate protocols like OPC UA/DA.

Connect any machine using our plug and play device within no time.

Connect to any type of machines in the shop floor. Using our IoT edge device or software driven we will be able to collect data within no time from the machines .

Visualization of data

With KPI dashboards, visualize the real time machine status and production efficiency at your fingertips.

Better analytics

With historic and real time performance and production data helps in understanding the progress of the work, timely decisions can be taken to make the work order is executed as per planned.

FAQs

What is iMachineTrack?

iMachineTrack is a smart manufacturing solution that provides real-time production data, monitoring and control to improve shop floor communication and OEE. It integrates with modern and legacy CNC machines, offering dashboards for complete process visibility, empowering manufacturers to make informed decisions.

Who can benefit from using iMachineTrack?

iMachineTrack is ideal for manufacturers looking to optimize their shop floor processes, improve OEE and enhance workforce efficiency. It suits businesses of all sizes using CNC machines from brands like Fanuc, Siemens, Mazak, Heidenhain, Mitsubishi, HAAS and more.

How does iMachineTrack improve OEE?

By delivering real-time actionable data, identifying bottlenecks, reducing unplanned downtime through condition-based monitoring and providing data analytics to predict and prevent issues, iMachineTrack helps maximize equipment efficiency and productivity.

What types of machines does iMachineTrack support?

iMachineTrack connects to a wide range of CNC machines, both modern and legacy, supporting communication protocols like MT Connect, Focas, Modbus, Ethernet, DDE, HAAS, OPC UA, OPC DA. It works with brands such as Fanuc, Siemens, Mazak, Heidenhain, Mitsubishi, HAAS and others.

Does iMachineTrack require sensors to collect data?

No, iMachineTrack collects data directly from each machine on the production floor without the need for additional sensors, simplifying setup and reducing costs.

What kind of data can I monitor with iMachineTrack?

You can monitor real-time production data, machine performance, downtime and Key Performance Indicators (KPIs) through intuitive dashboards. It also provides analytics to predict issues and optimize processes.

Can I access iMachineTrack on multiple devices?

Yes, iMachineTrack offers complete process visibility across any device—computers, tablets or smartphones—allowing you to stay connected to your shop floor from anywhere.

How does iMachineTrack reduce paperwork?

It automates data collection, eliminating the need for manual paperwork by providing digital dashboards and reports accessible in real time.

How long does it take to set up iMachineTrack?

Setup time varies depending on the number of machines and complexity of your shop floor. Typically, our team can get you up and running within a day.

Can multiple users access the same iMachineTrack account?

Yes, iMachineTrack supports multiple users. Administrators can assign access levels to team members, ensuring the right people get the right information.

How does iMachineTrack help with decision-making?

It delivers real-time data and actionable insights to the right people at the right time via dashboards, enabling quick, informed decisions to improve efficiency and reduce downtime.

How much does iMachineTrack cost?

Pricing depends on the number of machines and features you need. Visit imachinetrack.com/contact-us for a customized quote tailored to your business.

Are software updates included?

Yes, we continuously update iMachineTrack to add new features and improve performance every six months.

What is condition-based monitoring, and how does it work?

Condition-based monitoring tracks machine health in real time, alerting you to potential issues before they cause downtime. iMachineTrack uses this to minimize disruptions and optimize maintenance schedules.

Can iMachineTrack predict production issues?

Yes, with data analytics, iMachineTrack helps predict and prevent issues by analyzing patterns and providing actionable insights to address problems proactively.

Does iMachineTrack support collaboration on the shop floor?

Absolutely. It fosters effective communication and collaboration by providing shared KPI dashboards and real-time data, helping teams work together efficiently.